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Large Heavy Duty Gears Helical Gear for Wind Energy Transmission Gearbox
Precision helical gears are crucial components in helical gearboxes, known for their efficiency and smooth operation. Grinding is a common manufacturing process for producing high-precision helical gears, ensuring tight tolerances and excellent surface finishes.
Key Characteristics of Precision Helical Gears by Grinding:
- Material: Typically made from high-quality steel alloys, such as case-hardened steel or through-hardened steel, to ensure strength and durability.
- Manufacturing Process: Grinding: After initial rough machining, the gear teeth are ground to achieve precise dimensions and a high quality surface finish. Grinding ensures tight tolerances and reduces noise and vibration in the gearbox.
- Precision Grade: Can achieve high precision levels, often conforming to standards like DIN6 or even higher, depending on the application requirements.
- Tooth Profile: Helical teeth are cut at an angle to the gear axis, providing smoother and quieter operation compared to spur gears. The helix angle and pressure angle are carefully chosen to optimize performance.
- Surface Finish: Grinding provides an excellent surface finish, which is essential for reducing friction and wear, thereby extending the gear’s operational life.
- Applications: Widely used in various industries such as automotive, aerospace, industrial machinery, and robotics,Wind Power/Construction/Food & Beverage/ Chemical/Marine/Metallurgy/Oil & Gas/Railway/Steel/Wind Power/Wood & Fibe, where high efficiency and reliability are essential.
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Planetary gear for robot planetary gearbox
Planetary gear set internal gears for planetary gearbox，Planetary gear set for planetary gearbox,This small planetary gear set contains 3 parts sun gear spur gears , Planetary gearwheel, and ring gear.
Ring gear:
Material:S45C
Accurancy:JIS N7
Planetary gearwheel, Sun gear:
Heat treatment Tempering Quenching 32HRC
Internal Gears Module: 0.8 ，gear tooth quanttites 140 could costomized
modulus could be as costomer required customized
Material could costomized: alloy steel, stainless steel, brass, bzone copper etc -
Planetary gear set internal gears for planetary gearbox
Planetary gear set internal gears for planetary gearbox，Planetary gear set for planetary gearbox,This small planetary gear set contains 3 parts sun gear spur gears , Planetary gearwheel, and ring gear.
Ring gear:
Material:S45C
Accurancy:JIS N7
Planetary gearwheel, Sun gear:
Heat treatment Tempering Quenching 32HRC
Internal Gears Module: 0.8 ，gear tooth quanttites 140 could costomized
modulus could be as costomer required customized
Material could costomized: alloy steel, stainless steel, brass, bzone copper etc -
Steel Helical Gear for Swimming Pool Gearbox
Helical Gear for Swimming Pool Gearbox
Helical gears are a key component in swimming pool gearboxes, designed to deliver smooth and efficient power transmission. With their angled teeth, these gears ensure quieter operation, reduced vibration, and increased load-carrying capacity compared to other gear types. Precision-engineered from high-quality materials, our helical gears are built to withstand the demanding conditions of swimming pool environments, including continuous oper
Ideal for applications requiring durability and reliability, these gears enhance the overall performance of swimming pool equipment, providing consistent and efficient motion control for pumps, filters, and other systems. Trust in our helical gears for long-lasting, efficient operatio
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Steel Spur Crown Gear Used in Agriculture
This set of spur gear set was used in Agriculture equipment ,it was grounded with high precision ISO6 accuracy.Manufacturer Powder metallurgy parts Tractor agricultural machinery Powder metallurgy gear precision transmission metal spur gear set
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Helical gear for conveying helical gearbox
Helical gears are a type of cylindrical gears with helicoid teeth. These gears are used to transmit power between parallel or non parallel shafts, providing smooth and efficient operation in various mechanical systems. The helical teeth are angled along the gear’s face in a helix shape, which allows for gradual tooth engagement, resulting in smoother and quieter operation compared to spur gears.
Helical gears offer several advantages, including higher load-carrying capacity due to the increased contact ratio between teeth, smoother operation with reduced vibration and noise, and the ability to transmit motion between non-parallel shafts. These gears are commonly used in automotive transmissions, industrial machinery, and other applications where smooth and reliable power transmission is essential.
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Herringbone gear double helical gears hobbing grinding milling
Double helical gear also known as Herringbone gear, it’s a type of gear used in mechanical systems to transmit motion and torque between shafts. They are characterized by their distinctive herringbone tooth pattern, which resembles a series of V-shaped patterns arranged in a “herringbone” or chevron style.Designed with a unique herringbone pattern, these gears offer smooth, efficient power transmission and reduced noise compared to traditional gear types.
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Precision Cylindrical Helical Gear used in gearbox
This cylindrical helical gear was applicated in electrical gearbox.
Here is the whole production process:
1) Raw material C45
1) Forging
2) Pre heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat: Inductive hardening
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Helical Gear set for helical Gearbox
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
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Helical Gear Electric Automotive Gears For Helicall Gearbox
This helical gear was applicated in automotive electrical gearbox.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Planetary gear drive sun gears for axle gearbox
OEM/ODM factory costom planetary gear set, Panetary gear drive sun gears for axle gearbox, also known as an epicyclic gear train, is a complex yet highly efficient mechanical system that allows for compact and powerful torque transmission. It consists of three main components: the sun gear, planet gears, and ring gear. The sun gear sits at the center, the planet gears revolve around it, and the ring gear encircles the planet gears. This arrangement enables high torque output in a compact space, making planetary gears essential in various applications like automotive transmissions, robotics,etc
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Planetary gear set epicycloidal gears
OEM/ODM factory costom planetary gear set epicycloidal gear, also known as an epicyclic gear train, is a complex yet highly efficient mechanical system that allows for compact and powerful torque transmission. It consists of three main components: the sun gear, planet gears, and ring gear. The sun gear sits at the center, the planet gears revolve around it, and the ring gear encircles the planet gears. This arrangement enables high torque output in a compact space, making planetary gears essential in various applications like automotive transmissions, robotics,etc
