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Helical Gear Electric Automotive Gears For Helicall Gearbox
This helical gear was applicated in automotive electrical gearbox.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Planetary gear drive sun gears for axle gearbox
OEM/ODM factory costom planetary gear set, Panetary gear drive sun gears for axle gearbox, also known as an epicyclic gear train, is a complex yet highly efficient mechanical system that allows for compact and powerful torque transmission. It consists of three main components: the sun gear, planet gears, and ring gear. The sun gear sits at the center, the planet gears revolve around it, and the ring gear encircles the planet gears. This arrangement enables high torque output in a compact space, making planetary gears essential in various applications like automotive transmissions, robotics,etc
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Planetary gear set epicycloidal gears
OEM/ODM factory costom planetary gear set epicycloidal gear, also known as an epicyclic gear train, is a complex yet highly efficient mechanical system that allows for compact and powerful torque transmission. It consists of three main components: the sun gear, planet gears, and ring gear. The sun gear sits at the center, the planet gears revolve around it, and the ring gear encircles the planet gears. This arrangement enables high torque output in a compact space, making planetary gears essential in various applications like automotive transmissions, robotics,etc
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Large helical gears used in industrial gearbox
This helical gear was used in helical gearbox with specifications as below:
1) Raw material 40CrNiMo
2) Heat treat: Nitriding
modulus M0.3-M35 could be as costomer required customized
Material could costomized: alloy steel, stainless steel, brass, bzone copper etc
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Precision double herringbone helical gears used in Industrial gearbox
Double helical gear also known as Herringbone gear, it’s a type of gear used in mechanical systems to transmit motion and torque between shafts. They are characterized by their distinctive herringbone tooth pattern, which resembles a series of V-shaped patterns arranged in a “herringbone” or chevron style.Designed with a unique herringbone pattern, these gears offer smooth, efficient power transmission and reduced noise compared to traditional gear types.
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Planet Carrier Gear Used for Powder Metallurgy Wind Power Components
Planet Carrier Gear Used for Powder Metallurgy Wind Power Components Precision Castings
Planet carrier is the structure that holds the planet gears and allows them to rotate around the sun gear.
Mterial:42CrMo
Module:1.5
Tooth:12
Heat treatment by : Gas nitriding 650-750HV, 0.2-0.25mm after grinding
Accurancy: DIN6
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Helical Gear set For helical Gearboxes Lifting Machine
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
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Internal ring gear used In large industrial gearbox
Internal ring gears, also known as internal gears, are vital components used in large industrial gearboxes, particularly in planetary gear systems. These gears feature teeth on the inner circumference of a ring, allowing them to mesh with one or more external gears within the gearbox.
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High precision helical gear used in industrial gearboxes
High-precision transmission helical gears are critical components in industrial gearboxes, designed to transmit power smoothly and efficiently. Featuring angled teeth that engage gradually, these gears reduce noise and vibration, ensuring quiet operation.
Made from high-strength, wear-resistant alloys and precisely ground to exact specifications, they offer exceptional durability and reliability. Ideal for heavy-duty applications, high-precision helical gears enable industrial gearboxes to handle high torque loads with minimal energy loss, contributing to the overall performance and longevity of machinery in demanding environments.
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High precision Cylindrical gear set used in industrial gearboxes
High precision cylindrical gear set used in industrial gearboxes is engineered for exceptional accuracy and durability. These gear sets, typically made from high-quality materials such as hardened steel, ensure reliable performance in demanding environments.
Material:SAE8620
Heat treatment :Case Carburization 58-62HRC
Accurancy:DIN6
Their precisely cut teeth provide efficient power transmission with minimal backlash, enhancing the overall efficiency and longevity of industrial machinery. Ideal for applications requiring precise motion control and high torque, these spur gear sets are critical components in the smooth operation of industrial gearboxes.
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Precision Herringbon gears used in Industrial gearbox
Herringbone gears are a type of gear used in mechanical systems to transmit motion and torque between shafts. They are characterized by their distinctive herringbone tooth pattern, which resembles a series of V-shaped patterns arranged in a “herringbone” or chevron style.Designed with a unique herringbone pattern, these gears offer smooth, efficient power transmission and reduced noise compared to traditional gear types.
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Annulus internal gear used In large industrial gearbox
Annulus gears, also known as ring gears, are circular gears with teeth on the inside edge. Their unique design makes them suitable for a variety of applications where rotational motion transfer is essential.
Annulus gears are integral components of gearboxes and transmissions in various machinery, including industrial equipment, construction machinery, and agricultural vehicles. They help transmit power efficiently and allow for speed reduction or increase as needed for different applications.
