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Helical spur gear hobbing used in helical gearbox
A helical spur gear is a type of gear that combines features of both helical and spur gears. Spur gears have teeth that are straight and parallel to the gear’s axis, while helical gears have teeth that are angled in a helix shape around the gear’s axis.
In a helical spur gear, the teeth are angled like helical gears but are cut parallel to the gear’s axis like spur gears. This design provides smoother engagement between the gears compared to straight spur gears, reducing noise and vibration. Helical spur gears are commonly used in applications where smooth and quiet operation is desired, such as in automotive transmissions and industrial machinery. They offer advantages in terms of load distribution and power transmission efficiency over traditional spur gears.
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High precision cylindrical gear set used in industrial gearboxes
A cylindrical gear set, often referred to simply as “gears,” consists of two or more cylindrical gears with teeth that mesh together to transmit motion and power between rotating shafts. These gears are essential components in various mechanical systems, including gearboxes, automotive transmissions, industrial machinery, and more.
Cylindrical gear sets are versatile and essential components in a wide range of mechanical systems, providing efficient power transmission and motion control in countless applications.
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Helical gear used in gearbox
Custom OEM helical gear used in gearbox, In a helical gearbox, helical spur gears are a fundamental component. Here’s a breakdown of these gears and their role in a helical gearbox:- Helical Gears: Helical gears are cylindrical gears with teeth that are cut at an angle to the gear axis. This angle creates a helix shape along the tooth profile, hence the name “helical.” Helical gears transmit motion and power between parallel or intersecting shafts with smooth and continuous engagement of the teeth. The helix angle allows for gradual tooth engagement, resulting in less noise and vibration compared to straight-cut spur gears.
- Spur Gears: Spur gears are the simplest type of gears, with teeth that are straight and parallel to the gear axis. They transmit motion and power between parallel shafts and are known for their simplicity and effectiveness in transferring rotational motion. However, they can produce more noise and vibration compared to helical gears due to the sudden engagement of teeth.
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High precision cylindrical spur gear set used in aviation
High precision cylindrical gear sets used in aviation are engineered to meet the demanding requirements of aircraft operation, providing reliable and efficient power transmission in critical systems while maintaining safety and performance standards.
High precision cylindrical gears in aviation are typically made from high-strength materials such as alloy steels, stainless steels, or advanced materials like titanium alloys.
The manufacturing process involves precision machining techniques such as hobbing, shaping, grinding, and shaving to achieve tight tolerances and high surface finish requirements.
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Transmission Helical Gear Shafts for industrial gearbox
Helical gear shafts play a vital role in the functionality and reliability of industrial gearboxes, which are essential components in countless manufacturing and industrial processes. These gear shafts are meticulously designed and engineered to meet the demanding requirements of heavy-duty applications across various industries.
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Premium Helical Gear Shaft for Precision Engineering
Helical Gear shaft is a component of a gear system that transmits rotary motion and torque from one gear to another. It typically consists of a shaft with gear teeth cut into it, which mesh with the teeth of other gears to transfer power.
Gear shafts are used in a wide range of applications, from automotive transmissions to industrial machinery. They are available in various sizes and configurations to suit different types of gear systems.
Material: 8620H alloy steel
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Ring Helical Gear Set for Helical Gearboxes
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
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Efficient Helical Gear Shaft for Power Transmission
Spline helical gear shafts are essential components in machinery used for power transmission, offering a reliable and efficient means of transferring torque. These shafts feature a series of ridges or teeth, known as splines, which mesh with corresponding grooves in a mating component, such as a gear or coupling. This interlocking design allows for the smooth transmission of rotational motion and torque, providing stability and precision in various industrial applications.
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Precision helical gears used in Agricultural machines
This helical gears was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Precision Cylindrical Gears for Smooth Operation
Cylindrical gears are essential components in mechanical power transmission systems, renowned for their efficiency, simplicity, and versatility. These gears consist of cylindrical-shaped teeth that mesh together to transfer motion and power between parallel or intersecting shafts.
One of the key advantages of cylindrical gears is their ability to transmit power smoothly and quietly, making them ideal for a wide range of applications, from automotive transmissions to industrial machinery. They are available in various configurations, including spur gears, helical gears, and double helical gears, each offering unique advantages depending on the application requirements.
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Helical gears hobbing used in helical gearbox
Helical gears are a type of cylindrical gears with helicoid teeth. These gears are used to transmit power between parallel or non-parallel shafts, providing smooth and efficient operation in various mechanical systems. The helical teeth are angled along the gear’s face in a helix shape, which allows for gradual tooth engagement, resulting in smoother and quieter operation compared to spur gears.
Helical gears offer several advantages, including higher load-carrying capacity due to the increased contact ratio between teeth, smoother operation with reduced vibration and noise, and the ability to transmit motion between non-parallel shafts. These gears are commonly used in automotive transmissions, industrial machinery, and other applications where smooth and reliable power transmission is essential.
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Spline Helical Gear Shafts factory Tailored for Farming Needs
Spline Helical Gear Shafts factory are essential components in machinery used for power transmission, offering a reliable and efficient means of transferring torque. These shafts feature a series of ridges or teeth, known as splines, which mesh with corresponding grooves in a mating component, such as a gear or coupling. This interlocking design allows for the smooth transmission of rotational motion and torque, providing stability and precision in various industrial applications.
