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Precision helical gears used in Agricultural machines
This helical gears was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Precision Cylindrical Gears for Smooth Operation
Cylindrical gears are essential components in mechanical power transmission systems, renowned for their efficiency, simplicity, and versatility. These gears consist of cylindrical-shaped teeth that mesh together to transfer motion and power between parallel or intersecting shafts.
One of the key advantages of cylindrical gears is their ability to transmit power smoothly and quietly, making them ideal for a wide range of applications, from automotive transmissions to industrial machinery. They are available in various configurations, including spur gears, helical gears, and double helical gears, each offering unique advantages depending on the application requirements.
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Helical gears hobbing used in helical gearbox
Helical gears are a type of cylindrical gears with helicoid teeth. These gears are used to transmit power between parallel or non-parallel shafts, providing smooth and efficient operation in various mechanical systems. The helical teeth are angled along the gear’s face in a helix shape, which allows for gradual tooth engagement, resulting in smoother and quieter operation compared to spur gears.
Helical gears offer several advantages, including higher load-carrying capacity due to the increased contact ratio between teeth, smoother operation with reduced vibration and noise, and the ability to transmit motion between non-parallel shafts. These gears are commonly used in automotive transmissions, industrial machinery, and other applications where smooth and reliable power transmission is essential.
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Spline Helical Gear Shafts factory Tailored for Farming Needs
Spline Helical Gear Shafts factory are essential components in machinery used for power transmission, offering a reliable and efficient means of transferring torque. These shafts feature a series of ridges or teeth, known as splines, which mesh with corresponding grooves in a mating component, such as a gear or coupling. This interlocking design allows for the smooth transmission of rotational motion and torque, providing stability and precision in various industrial applications.
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Helical Durable Gear Shaft for Reliable Performance
Helical Gear shaft is a component of a gear system that transmits rotary motion and torque from one gear to another. It typically consists of a shaft with gear teeth cut into it, which mesh with the teeth of other gears to transfer power.
Gear shafts are used in a wide range of applications, from automotive transmissions to industrial machinery. They are available in various sizes and configurations to suit different types of gear systems.
Material: 8620H alloy steel
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Belon bronze copper spur gear used in boat marine
Copper spur gears are a type of gear used in various mechanical systems where efficiency, durability, and resistance to wear are important. These gears are typically made from a copper alloy, which offers excellent thermal and electrical conductivity, as well as good corrosion resistance.
Copper spur gears are often used in applications where high precision and smooth operation are required, such as in precision instruments, automotive systems, and industrial machinery. They are known for their ability to provide reliable and consistent performance, even under heavy loads and at high speeds.
One of the key advantages of copper spur gears is their ability to reduce friction and wear, thanks to the self-lubricating properties of copper alloys. This makes them an excellent choice for applications where frequent lubrication is not practical or feasible.
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Precision alloy steel spur motocycle gear set wheel
Motocycle Spur gear set used in motorcycles is a specialized component designed to transmit power from the engine to the wheels with maximum efficiency and reliability. These gear sets are meticulously crafted to ensure precise alignment and meshing of the gears, minimizing power loss and ensuring smooth operation.
Made from high-quality materials such as hardened steel or alloy, these gear sets are built to withstand the rigorous demands of motorcycle performance. They are engineered to provide optimal gear ratios, allowing riders to achieve the perfect balance of speed and torque for their riding needs.
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Precision spur gears used in Agricultural machines
This spur gears was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Straight Tooth Premium Spur Gear Shaft for Precision Engineering
Spur Gear shaft is a component of a gear system that transmits rotary motion and torque from one gear to another. It typically consists of a shaft with gear teeth cut into it, which mesh with the teeth of other gears to transfer power.
Gear shafts are used in a wide range of applications, from automotive transmissions to industrial machinery. They are available in various sizes and configurations to suit different types of gear systems.
Material: 8620H alloy steel
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Premium Stainless Steel Spur Gear for Reliable and Corrosion Resistant Performance
Stainless steel gears are gears that are made from stainless steel, type of steel alloy that contains chromium, which provides excellent corrosion resistance.
Stainless steel gears are used in various industries and applications where resistance to rust, tarnishing, and corrosion is essential. They are known for their durability, strength, and ability to withstand harsh environments.
These gears are often used in food processing equipment, pharmaceutical machinery, marine applications, and other industries where hygiene and resistance to corrosion are critical.
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High speed spur gear used in Agricultural equipments
Spur gears are commonly used in various agricultural equipment for power transmission and motion control. These gears are known for their simplicity, efficiency, and ease of manufacturing.
1) Raw material
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Spur gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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High Performance Spline Gear Shaft for Industrial
A high performance spline gear shaft is essential for industrial applications where precise power transmission is required. Spline gear shafts are commonly used in various industries such as automotive, aerospace, and machinery manufacturing.
Material is 20CrMnTi
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC