Short Description:

A worm shaft is a crucial component in a worm gearbox, which is a type of gearbox that consists of a worm gear (also known as a worm wheel) and a worm screw. The worm shaft is the cylindrical rod upon which the worm screw is mounted. It typically has a helical thread (the worm screw) cut into its surface.

Worm shafts are usually made of materials such as steel, stainless steel, or bronze, depending on the application’s requirements for strength, durability, and resistance to wear. They are precisely machined to ensure smooth operation and efficient power transmission within the gearbox.


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Production Process:

The worm gear shaft is widely used in various industries gearbox due to its ability to provide high torque, smooth motion, and self locking capabilities. One of its primary applications is in speed reduction systems, where it helps achieve significant speed control while maintaining power efficiency. This makes it ideal for machinery requiring precise movement, such as conveyor belts, elevators, and lifting equipment.

In the automotive industry, worm gear shafts are used in steering mechanisms, ensuring smooth and controlled movement of vehicles. They are also found in winches and hoists, providing stability and preventing back-driving, which enhances safety.

In industrial machinery, worm gear shafts play a key role in mixers, presses, and automation equipment, where controlled motion and high torque transmission are essential. They are also used in textile machines, medical equipment, and robotics, enabling precise motion and load handling.

Additionally, worm gear shafts are found in household appliances, such as electric motors, garage door openers, and even musical instrument tuning systems. Their durability, quiet operation, and efficiency make them an indispensable component in modern mechanical application

1) Forging 8620 raw material into bar

2) Pre-Heat Treat (Normalizing or Quenching)

3) Lathe Turning for rough dimensions

4) Hobbing the spline (below video you could check how to hob the spline)

5) https://youtube.com/shorts/80o4spaWRUk

6) Carburizing heat treatment

7) Testing 

forging
quenching & tempering
soft turning
hobbing
heat treatment
hard turning
grinding
testing

Manufacturing Plant :

Top ten enterprises in china ,equipped with 1200 staff ,obtained total 31 inventions and 9 patents .Advanced manufacturing equipment ,heat treat equipment ,inspection equipment .All processes from raw material to finish was done in house ,strong engineering team and quality team to meet and beyond customer’s requirement .

Manufacturing Plant

Cylindrical Gear
Turning Workshop
Gear Hobbing, Milling and Shaping Workshop
China worm gear
Grinding Workshop

Inspection

cylindrical gear inspection

Reports

We will provide below reports also customer’s required reports before every shipping for customer to check and approve .

1

Packages

inner

Inner Package

Inner (2)

Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

spline shaft runout testing

How the hobbing process to make spline shafts

How to do ultrasonic cleaning for spline shaft ?

Hobbing spline shaft


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