Precision Cylindrical Helical Gear for Gearboxes
Cylindrical helical gears are a cornerstone of modern gearbox design, offering superior performance and efficiency. Engineered with precision, these gears feature a helical tooth profile that enables smooth and quiet operation by ensuring gradual engagement between gear teeth. This design significantly reduces noise and vibration, making them ideal for high-speed and high-load applications.
Manufactured from high-strength materials such as alloy steel and subjected to advanced heat treatment processes, these gears deliver exceptional durability, wear resistance, and reliability. The precision grinding and fine finishing of the tooth surface ensure accurate meshing, high torque transmission, and optimal load distribution, extending the service life of both the gear and the gearbox.
Cylindrical helical gears are widely used across industries, including automotive, aerospace, industrial machinery, and energy. Their versatility makes them suitable for a range of applications, from compact, high-efficiency gearboxes in electric vehicles to heavy-duty transmission systems in industrial equipment.
By combining cutting-edge manufacturing techniques and rigorous quality control, our cylindrical helical gears set the standard for precision and performance. Whether you’re designing a new gearbox or optimizing an existing system, these gears provide the reliability and efficiency you need to drive success.
How to control the process quality and when to do the process inspection process ? This chart is clear to view .The important process for cylindrical gears .Which reports should be created during each process ?
Here is the whole production process for this helical gear
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
We will provide full quality files before shipping for customer’s view and approval .
1)Bubble drawing
2)Dimension report
3)Material cert
4)Heat treat report
5)Accuracy report
6)Part pictures ,videos
We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .
→ Any Modules
→ Any Numbers of Teeth
→ Highest accuracy DIN5
→ High efficiency ,high precision
Bringing the dream productivity, flexibility and economy for small batch.
forging
grinding
hard turning
heat treatment
hobbing
quenching & tempering
soft turning
testing
Inspection
We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .
Packages
