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Helical gears hobbing used in helical gearbox
Helical gears are a type of cylindrical gears with helicoid teeth. These gears are used to transmit power between parallel or non-parallel shafts, providing smooth and efficient operation in various mechanical systems. The helical teeth are angled along the gear’s face in a helix shape, which allows for gradual tooth engagement, resulting in smoother and quieter operation compared to spur gears.
Helical gears offer several advantages, including higher load-carrying capacity due to the increased contact ratio between teeth, smoother operation with reduced vibration and noise, and the ability to transmit motion between non-parallel shafts. These gears are commonly used in automotive transmissions, industrial machinery, and other applications where smooth and reliable power transmission is essential.
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Spline Helical Gear Shafts factory Tailored for Farming Needs
Spline Helical Gear Shafts factory are essential components in machinery used for power transmission, offering a reliable and efficient means of transferring torque. These shafts feature a series of ridges or teeth, known as splines, which mesh with corresponding grooves in a mating component, such as a gear or coupling. This interlocking design allows for the smooth transmission of rotational motion and torque, providing stability and precision in various industrial applications.
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Helical Durable Gear Shaft for Reliable Performance
Helical Gear shaft is a component of a gear system that transmits rotary motion and torque from one gear to another. It typically consists of a shaft with gear teeth cut into it, which mesh with the teeth of other gears to transfer power.
Gear shafts are used in a wide range of applications, from automotive transmissions to industrial machinery. They are available in various sizes and configurations to suit different types of gear systems.
Material: 8620H alloy steel
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Helical gears used in helical gearbox
This helical gear was used in helical gearbox with specifications as below:
1) Raw material 40CrNiMo
2) Heat treat: Nitriding
3)Module/Teeth:4/40
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Milling Grinding Helical Gear Set for Helical Gearboxes
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
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Helical gear agricultural gears
This helical gear was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Helical planetary gear used in planetary gearbox
This Helical gear was used in planetary gearbox.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Helical Gear Sets Automotive Gears For Gearbox
This helical gear was applicated in automotive electrical gearbox.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Helical gear shaft applicated in agricultural equipment
This helical gear was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Helical gear used in agricultural equipments gearbox
This helical gear was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
gears diameters and modulus M0.5-M30 could be as costomer required customized
Material could costomized: alloy steel, stainless steel, brass, bzone copper etc -
Helical gear planetary gears for gearbox
Here is the whole production process for this helical gear
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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High accuracy helical gear shaft for planetary gear reducer
High accuracy helical gear shaft for planetary gear reducer
This helical gear shaft was used in planetary reducer.
Material 16MnCr5, with heat treat carburizing, hardness 57-62HRC.
Planetary gear reducer is widely used in machine tools, New Energy vehicles and Air planes etc., with its wide range of reduction gear ratio and high power transmission efficiency.
