China Helical gear used in Planetary gearbox factory and manufacturers

Helical gear used in gearbox Featured Image

Short Description:

In a helical gearbox, helical spur gears are a fundamental component. Here’s a breakdown of these gears and their role in a helical gearbox:

Helical Gears: Helical gears are cylindrical gears with teeth that are cut at an angle to the gear axis. This angle creates a helix shape along the tooth profile, hence the name “helical.” Helical gears transmit motion and power between parallel or intersecting shafts with smooth and continuous engagement of the teeth. The helix angle allows for gradual tooth engagement, resulting in less noise and vibration compared to straight-cut spur gears.
Spur Gears: Spur gears are the simplest type of gears, with teeth that are straight and parallel to the gear axis. They transmit motion and power between parallel shafts and are known for their simplicity and effectiveness in transferring rotational motion. However, they can produce more noise and vibration compared to helical gears due to the sudden engagement of teeth.

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Product Detail

Product Tags

How to control the process quality and when to do the process inspection process ? This chart is clear to view .The important process for cylindrical gears .Which reports should be created during each process ?

Here is the whole production process for this helical gear

1) Raw material 8620H or 16MnCr5

1) Forging

2) Pre-heating normalizing

3) Rough turning

4) Finish turning

5) Gear hobbing

6) Heat treat carburizing 58-62HRC

7) Shot blasting

8) OD and Bore grinding

9) Helical gear grinding

10) Cleaning

11) Marking

12) Package and warehouse

Reports

We will provide full quality files before shipping for customer’s view and approval .
1)Bubble drawing
2)Dimension report
3)Material cert
4)Heat treat report
5)Accuracy report
6)Part pictures ,videos

Manufacturing Plant

We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .

→ Any Modules

→ Any Numbers of Teeth

→ Highest accuracy DIN5

→ High efficiency ,high precision

Bringing the dream productivity, flexibility and economy for small batch.

Gear Hobbing, Milling and Shaping Workshop

Production Process

forging

grinding

hard turning

heat treatment

hobbing

quenching & tempering

soft turning

testing

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .