Short Description:

High precision conical helical pinion gear used in gearmotor gearbox 
These conical pinion gear was module 1.25 with teeth 16 ,that used in gearmotor played the function as sun gear .The pinion helical gear shaft which was done by hard-hobbing ,the accuracy met is ISO5-6 .Material is 16MnCr5 with heat treat carburizing. The hardness is 58-62HRC for teeth surface.


Product Detail

Product Tags

High precision conical helical pinion gear used in gearmotor
The conical helical pinion gear is a type of bevel gear with helical teeth cut into a conical shape. Unlike straight bevel gears, which engage abruptly, conical helical pinion gears provide smoother and quieter operation due to their helical tooth design. This design allows for gradual, continuous contact between gears, reducing noise and vibration. They are used to transmit motion between shafts that are not parallel, making them ideal for automotive differentials and precision machinery. The helical angle of the teeth helps to distribute loads evenly, enhancing torque transmission and extending gear life. Conical helical pinion gears are valued for their efficiency, durability, and ability to handle high-torque applications.

Production Process:

We supplied different types of conical pinion gears from range from Module 0.5, Module 0.75,Module 1 ,Moule 1.25 mini gear shafts.

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Production Process of the conical pinion shaft :

All production was done in house from forging to the finish parts .Process inspection has to be done during every process and make records . The details processes are as below :

1)16MnCr5 alloy steel material cutting plus normalizing

2)Lathe machining into rough dimensions

3)First time hobbing

4)Carburizing 58-62HRC

5)OD grinding to finish dimensions

6)Second time hard-hobbing to required accuracy

7)Final inspection

8)Clear and package and mark

forging

forging

quenching & tempering
soft turning
hobbing
heat treatment
hard turning
grinding
testing

Manufacturing Plant

Cylindrical Gear
belongear CNC machining center
belongear heat treat
belongear grinding workshop
warehouse & package

Manufacturing Plant :

Top ten enterprises in china ,equipped with 1200 staff ,obtained total 31 inventions and 9 patents .Advanced manufacturing equipment ,heat treat equipment ,inspection equipment .All processes from raw material to finish was done in house ,strong engineering team and quality team to meet and beyond customer’s requirement .

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

Dimensions and Gears Inspection

Reports

We will provide below reports also customer’s required reports before every shipping for customer to check and approve .

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Packages

inner

Inner Package

Inner (2)

Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

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Left hand or right hand helical gear hobbing

Helical gear cutting on hobbing machine

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Single helical gear hobbing

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Helical gear grinding

Worm wheel and helical gear hobbing


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