Shanghai Belon Machinery Co., Ltd. has been focusing on high precision OEM gears, shafts and solutions for worldwide users in various industries:agriculture, Automative, Mining, Aviation, Construction, Robotics, Automation and Motion control etc.  Our OEM gears included but not limited straight bevel gears ,spiral bevel gears ,cylindrial gears ,worm gears ,spline shafts

Spiral Bevel Gears Are Widely Used In Mining Machinery Application Scenarios 

Mining Equipment : Excavators, loaders, and bulldozers, which are used in the mining process, require high power drive systems. They also need gear reducers to achieve speed reduction and torque increase to meet operational requirements. Spiral bevel gear reducers can provide high torque and stable power transmission, ensuring reliable operation of the equipment in harsh environments.

Crushing Equipment : Crushers and grinding mills, which are used to process ores, need to withstand huge impact forces and torques. The high load bearing capacity and stability of spiral bevel gears enable them to meet the requirements of these machines, ensuring efficient and stable crushing processes.

Conveying Equipment : Belt conveyors and bucket elevators, which are used in the transportation of mining materials, need to operate stably and reliably. The long service life and high efficiency of spiral bevel gear reducers make them an ideal choice for conveying equipment, ensuring the continuity and stability of material transportation.

Working Principle

Spiral Bevel Gears transmit power smoothly between intersecting shafts through their helical tooth design. The principle of operation involves using the meshing of gears to change speed and torque, while the helix angle is designed to optimize the smoothness of transmission and load bearing capacity.

Advantages

High Load Bearing Capacity : The tooth design of spiral bevel gears enables them to withstand large loads, making them particularly suitable for high torque transmission in mining machinery.

Smooth Transmission : The gradual meshing process of spiral bevel gears reduces vibration and noise, enhancing the smoothness of equipment operation.

Compact Structure : Their compact design allows for efficient transmission within limited space, saving installation space for equipment.

Good Wear Resistance : Made from high quality materials and advanced manufacturing processes, spiral bevel gears have a long service life and can adapt to the high intensity working environment of mining machinery.

Challenges and Solutions

Axial Force Issue : Spiral bevel gears generate axial forces, which require bearings and support structures designed to withstand these forces.

High Manufacturing Difficulty : The complex tooth profile of spiral bevel gears makes them difficult to manufacture, necessitating advanced manufacturing equipment and techniques.

High Maintenance Requirements : Due to the harsh mining environment spiral bevel gears need regular maintenance to ensure their performance and longevity.

Spiral bevel gears play an important role in mining machinery due to their excellent performance and wide range of applications, making them an indispensable key component in mining equipment.