Short Description:

Here is the whole production process for this Spur gear

1) Raw material  CuAl10Ni

1) Forging

2) Preheating normalizing

3) Rough turning

4) Finish turning

5) Gear hobbing

6) Heat treat carburizing 58-62HRC

7) Shot blasting

8) OD and Bore grinding

9) Spur gear grinding

10) Cleaning

11) Marking

12) Package and warehouse


Product Detail

Product Tags

Precision copper spur gear utilized in marine applications showcases remarkable durability and reliability.   Crafted from high quality copper alloys, these gears are designed to withstand the harsh marine environment, including saltwater corrosion and constant mechanical stress.   Their precision engineering ensures smooth and efficient transmission of power, crucial for the operation of marine machinery such as cranes, winches, and propulsion systems.   The copper spur gear's corrosion-resistant properties and high torque capacity make it an ideal choice for marine vessels, enhancing overall performance and extending equipment lifespan.

How to control the process quality and when to do the process inspection process ? This chart is clear to view .The important process for cylindrical gears .Which reports should be created during each process ?

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Production Process:

forging
quenching & tempering
soft turning
hobbing
heat treatment
hard turning
grinding
testing

Manufacturing Plant :

Top ten enterprises in china ,equipped with 1200 staff ,obtained total 31 inventions and 9 patents .Advanced manufacturing equipment ,heat treat equipment ,inspection equipment .All processes from raw material to finish was done in house ,strong engineering team and quality team to meet and beyond customer’s requirement .

Cylindrical Gear
belongear CNC machining center
belongear heat treat
belongear grinding workshop
warehouse & package

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

cylindrical gear inspection

Reports

We will provide below reports also customer’s required reports before every shipping for customer to check and approve .

工作簿1

Packages

inner

Inner Package

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Inner Package

Carton

Carton

wooden package

Wooden Package

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