Short Description:

Precision helical gears are crucial components in helical gearboxes, known for their efficiency and smooth operation. Grinding is a common manufacturing process for producing high-precision helical gears, ensuring tight tolerances and excellent surface finishes.

Key Characteristics of Precision Helical Gears by Grinding:

  1. Material: Typically made from high-quality steel alloys, such as case-hardened steel or through-hardened steel, to ensure strength and durability.
  2. Manufacturing Process: Grinding: After initial rough machining, the gear teeth are ground to achieve precise dimensions and a high quality surface finish. Grinding ensures tight tolerances and reduces noise and vibration in the gearbox.
  3. Precision Grade: Can achieve high precision levels, often conforming to standards like DIN6 or even higher, depending on the application requirements.
  4. Tooth Profile: Helical teeth are cut at an angle to the gear axis, providing smoother and quieter operation compared to spur gears. The helix angle and pressure angle are carefully chosen to optimize performance.
  5. Surface Finish: Grinding provides an excellent surface finish, which is essential for reducing friction and wear, thereby extending the gear’s operational life.
  6. Applications: Widely used in various industries such as automotive, aerospace, industrial machinery, and robotics,Wind Power/Construction/Food & Beverage/ Chemical/Marine/Metallurgy/Oil & Gas/Railway/Steel/Wind Power/Wood & Fibe, where high efficiency and reliability are essential.

  • Precision Standard: GB, DIN,JIS, AGMA, ISO
  • Application:: Wind Power/Construction/Food & Beverage/ Chemical/Marine/Metallurgy/Oil & Gas/Railway/Steel/Wind Power/Wood & Fibe
  • Customization:: Available
  • Product Detail

    Product Tags

    How to control the process quality and when to do the process inspection process ? This chart is clear to view .The important process for cylindrical gears .Which reports should be created during each process ? 

    Here is the whole production process for this helical gear

    1) Raw material  8620H or 16MnCr5

    1) Forging

    2) Pre-heating normalizing

    3) Rough turning

    4) Finish turning

    5) Gear hobbing

    6) Heat treat carburizing 58-62HRC

    7) Shot blasting

    8) OD and Bore grinding

    9) Helical gear grinding

    10) Cleaning

    11) Marking

    12) Package and warehouse

    Here4

    Reports

    We will provide full quality files before shipping for customer’s view and approval .
    1)Bubble drawing
    2)Dimension report
    3)Material cert
    4)Heat treat report
    5)Accuracy report
    6)Part pictures ,videos

    dimension report
    5001143 RevA reports_页面_01
    5001143 RevA reports_页面_06
    5001143 RevA reports_页面_07
    We will provide full quality f5
    We will provide full quality f6

    Manufacturing Plant

    We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .

    → Any Modules

    → Any Numbers of Teeth

    → Highest accuracy DIN5

    → High efficiency ,high precision

     

    Bringing the dream productivity, flexibility and economy for small batch.

    Cylindrical Gear
    Gear Hobbing, Milling and Shaping Workshop
    Turning Workshop
    belongear heat treat
    Grinding Workshop

    Production Process

    forging

    forging

    grinding

    grinding

    hard turning

    hard turning

    heat treatment

    heat treatment

    hobbing

    hobbing

    quenching & tempering

    quenching & tempering

    soft turning

    soft turning

    testing

    testing

    Inspection

    We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

    hollow shaft inspection

    Packages

    packing

    Inner Package

    inner

    Inner Package

    Carton

    Carton

    wooden package

    Wooden Package

    Our video show

    mining ratchet gear and spur gear

    small helical gear motor gearshaft and helical gear

    left hand or right hand helical gear hobbing

    helical gear cutting on hobbing machine

    helical gear shaft

    single helical gear hobbing

    16MnCr5 helical gearshaft & helical gear used in robotics gearboxes

    helical gear grinding

    worm wheel and helical gear hobbing


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