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worm shaft and worm gear used in agriculture gearbox
Worm shaft and worm gear are commonly used in agriculture gearbox to transfer power from an agricultural machine’s engine to its wheels or other moving parts. These components are designed to offer quiet and smooth operation, as well as effective power transfer, improving the efficiency and performance of the machine.
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20CrMnTi Spiral Bevel Gears for Agricultural Machinery
The material used for these gears is 20CrMnTi, which is a low carbon alloy steel. This material is known for its excellent strength and durability, making it suitable for heavy-duty applications in agricultural machinery.
In terms of heat treatment, carburization was employed. This process involves introducing carbon into the surface of the gears, resulting in a hardened layer. The hardness of these gears after heat treatment is 58-62 HRC, ensuring their ability to withstand high loads and prolonged use.
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2M 20 22 24 25 teeth bevel gear
A 2M 20 teeth bevel gear is a specific type of bevel gear with a module of 2 millimeters, 20 teeth, and a pitch circle diameter of approximately 44.72 millimeters. It is used in applications where power must be transmitted between shafts that intersect at an angle.
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Helical gear planetary gears for gearbox
Here is the whole production process for this helical gear
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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High accuracy helical gear shaft for planetary gear reducer
High accuracy helical gear shaft for planetary gear reducer
This helical gear shaft was used in planetary reducer.
Material 16MnCr5, with heat treat carburizing, hardness 57-62HRC.
Planetary gear reducer is widely used in machine tools, New Energy vehicles and Air planes etc., with its wide range of reduction gear ratio and high power transmission efficiency.
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Industrial bevel gears pinion used in bevel gearbox
This module 10 spiral bevel gears are used in industrial gearbox. Usually the large bevel gears used in industrial gearbox will be ground with high precision gear grinding machine ,with stable transmission ,lower noise and an inter-stage efficiency of 98% . Material is 18CrNiMo7-6 with heat treat carburizing 58-62HRC , accuracy DIN6 .
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Module 3 OEM helical gear shaft
We supplied different types of conical pinion gears from range from Module 0.5, Module 0.75,Module 1 ,Moule 1.25 mini gear shafts.Here is the whole production process for this module 3 helical gear shaft
1) Raw material 18CrNiMo7-6
1)Forging
2)Pre-heating normalizing
3)Rough turning
4)Finish turning
5)Gear hobbing
6)Heat treat carburizing 58-62HRC
7)Shot blasting
8)OD and Bore grinding
9)Spur gear grinding
10)Cleaning
11)Marking
12)Package and warehouse -
DIN6 3 5 ground helical gear set for mining
This helical gear set was used in reducer with high precision DIN6 which was obtained by grinding process . Material : 18CrNiMo7-6,with heat treat carburizing ,hardness 58-62HRC . Module : 3
Teeth :63 for helical gear and 18 for helical shaft .Accuracy DIN6 according to DIN3960 .
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18CrNiMo7 6 ground spiral bevel gear set
This module 3.5 spiral bevel gear set was used for high precision gearbox .Material is 18CrNiMo7-6 with heat treat carburizing 58-62HRC ,grinding process to meet accuracy DIN6 .
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Transmission Output Worm gear set used in gear reducer
This worm gear set was used in worm gear reducer ,the worm gear material is Tin Bonze and the shaft is 8620 alloy steel . Usually worm gear could not do grinding ,the accuracy ISO8 is ok and the worm shaft has to be ground into high accuracy like ISO6-7 .Meshing test is important for worm gear set before every shipping .
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External spur gear for mining machinery
This external spur gear was used in mining equipment . Material : 20MnCr5 ,with heat treat carburizing ,hardness 58-62HRC . Mining Equipment means machinery directly used for mineral mining and enrichment operations , Including mining machinery and beneficiation machinery .Cone crusher gears are one of them we supplied regularly .
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OEM bevel gear set for helical bevel gearmotors
This module 2.22 bevel gear set was used for helical bevel gearmotor .Material is 20CrMnTi with heat treat carburizing 58-62HRC ,lapping process to meet accuracy DIN8 .
