Short Description:

Straight bevel gears are a type of mechanical component that are often used in electrical tools to transfer power and motion between intersecting shafts at a 90-degree angle.These key points I would like to share with  you: Design, Function,Material, Manufacturing, Maintenance, Applications, Advantages and Disadvantages.If you are looking for specific information on how to design, select, or maintain straight bevel gears for electrical tools, or if you have a particular application in mind, feel free to provide more details so I can assist you further.


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Here are some key points about straight bevel gears and their use in electrical tools:

  1. Design: The teeth on straight bevel gears are straight and cut at an angle to the face of the gear. This allows them to mesh with another bevel gear at a 90-degree angle.
  2. Function: They are used to change the direction of power transmission while maintaining the torque and speed of the input shaft. This is particularly useful in electrical tools where space is limited and a compact solution is needed.
  3. Material: Straight bevel gears can be made from a variety of materials, including steel, aluminum, and plastic, depending on the application and the loads they need to handle.
  4. Manufacturing: They are typically manufactured using processes such as casting, forging, or machining. The teeth are then cut using a gear cutting machine.
  5. Maintenance: Proper lubrication is crucial for the longevity of bevel gears. They should be checked regularly for wear and damage.
  6. Applications: Straight bevel gears are used in a wide range of electrical tools and machinery, including power tools, hand tools, and various types of industrial equipment where a right-angle drive is required.
  7. Advantages: They offer a compact solution for right-angle power transmission, are relatively easy to manufacture, and can be designed to handle a range of torque loads.
  8. Disadvantages: Compared to other types of gears, straight bevel gears may have higher noise levels and are more prone to wear if not properly lubricated and maintained.
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Reports

We will provide full quality files before shipping for customer’s view and approval .
1)Bubble drawing
2)Dimension report
3)Material cert
4)Heat treat report
5)Accuracy report
6)Part pictures ,videos

dimension report
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We will provide full quality f5
We will provide full quality f6

Manufacturing Plant

We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .

→ Any Modules

→ Any Numbers of Teeth

→ Highest accuracy DIN5

→ High efficiency ,high precision 

 

Bringing the dream productivity, flexibility and economy for small batch.

Cylindrical Gear
Gear Hobbing, Milling and Shaping Workshop
Turning Workshop
belongear heat treat
Grinding Workshop

Production Process

forging

forging

grinding

grinding

hard turning

hard turning

heat treatment

heat treatment

hobbing

hobbing

quenching & tempering

quenching & tempering

soft turning

soft turning

testing

testing

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

hollow shaft inspection

Packages

packing

Inner Package

inner

Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

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