Short Description:

In the mining industry, gearboxes are critical components of various machines due to the demanding conditions and the need for reliable and efficient power transmission.The bevel gear mechanism, with its ability to transmit power between intersecting shafts at an angle, is particularly useful in mining machinery gearboxes。

It plays a vital role in ensuring that the equipment can operate effectively under the tough conditions typically found in mining environments.

 


Product Detail

Product Tags

Design Straight Bevel Gears Manufacturer
The bevel gear mechanism, with its ability to transmit power between intersecting shafts at an angle, is particularly useful in mining machinery gearboxes for several reasons:

  1. Direction Change: Mining machinery often requires a change in the direction of power transmission. Bevel gears allow the gearbox to redirect the rotational force from the motor or engine to the machinery at the desired angle.
  2. Torque Transmission: Mining equipment operates under heavy loads and requires high torque. Bevel gears are designed to transmit significant torque, making them suitable for these conditions.
  3. Durability: The harsh environment and abrasive materials in mining put a lot of wear and tear on equipment. Bevel gears are typically made from durable materials and are designed to withstand the rigors of mining operations.
  4. Space Constraints: In some mining machinery, space can be limited. Bevel gears can be an efficient solution for compact designs where space is at a premium.
  5. Versatility: Bevel gears can be used in various mining machinery gearboxes, such as those in excavators, drills, conveyor systems, and lifting mechanisms, due to their ability to handle different gear ratios and shaft orientations.
  6. Reliability: The reliability of a gearbox is crucial in mining operations to minimize downtime. Bevel gears contribute to the overall reliability of the gearbox by ensuring consistent and efficient power transmission.
  7. Maintenance: While mining machinery operates in challenging conditions, bevel gears can be designed for ease of maintenance, which is essential for reducing downtime and maintenance costs.
  8. Customization: Bevel gear mechanisms can be customized to meet the specific requirements of different mining machines, such as different gear ratios, shaft configurations, and material specifications to handle the unique demands of each application.
  9. Safety: In the mining industry, safety is paramount. The proper functioning of gearboxes with bevel gears is essential for the safe operation of machinery.
  10. Efficiency: Although not as high as parallel shaft gears, bevel gears still offer good efficiency, which is important for the energy consumption and operational costs of mining equipment.

 

Here4

Production Process:

forging
quenching & tempering
soft turning
hobbing
heat treatment
hard turning
grinding
testing

Manufacturing Plant :

Top ten enterprises in china ,equipped with 1200 staff ,obtained total 31 inventions and 9 patents .Advanced manufacturing equipment ,heat treat equipment ,inspection equipment .All processes from raw material to finish was done in house ,strong engineering team and quality team to meet and beyond customer’s requirement .

Cylindrical Gear
belongear CNC machining center
belongear heat treat
belongear grinding workshop
warehouse & package

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

cylindrical gear inspection

Reports

We will provide below reports also customer’s required reports before every shipping for customer to check and approve .

工作簿1

Packages

inner

Inner Package

Here16

Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

mining ratchet gear and spur gear

small helical gear motor gearshaft and helical gear

left hand or right hand helical gear hobbing

helical gear cutting on hobbing machine

helical gear shaft

single helical gear hobbing

helical gear grinding

16MnCr5 helical gearshaft & helical gear used in robotics gearboxes

worm wheel and helical gear hobbing


  • Previous:
  • Next:

  • Write your message here and send it to us