Short Description:

Bevel gear sets, including helical bevel gears, are integral components in the mining industry, offering several key benefits and application.

It is crucial in the mining industry for their ability to efficiently transmit power, withstand heavy loads, and provide reliable operation in harsh conditions, contributing to the overall efficiency and safety of mining machinery.

 


Product Detail

Product Tags

offering several key benefits and applications of the bevel gear set :

1.Power Transmission: Bevel gears are designed to transmit power and motion between intersecting shafts in mining machinery, with a spiral tooth pattern that ensures smooth operation and efficient power transmission 

2.Durability: High-quality materials such as alloy steel and carburized steel are used in their manufacturing to ensure the durability and reliability needed for the heavy-duty applications typical of the mining industry 

3.Efficiency: Helical bevel-geared motors, which incorporate bevel gears, are known for their high efficiency and minimal energy loss, contributing to overall energy savings and sustainability in mining operations 

4.Robust Construction: These gear sets are built to withstand the harsh conditions prevalent in mining, which helps in minimizing downtime and maintenance costs 

5.Customization: Bevel gears can be specially designed according to customer requirements, making them versatile for various mining machinery 

6.Reliability: The use of helical bevel geared motors in mining is favored for their reliability, especially in applications like conveyors, crushing/grinding equipment, flotation tanks, and pumps, where the scale of operation can significantly increase power requirements while maintaining reliability 

7.High Power Density: Compared to traditional induction motors, permanent magnet synchronous motors (PMSM) used in conjunction with bevel gears can provide higher system efficiency and reduce weight in the smallest installation volume, producing higher torque values at the same mounting volume 

8.Maintenance-Free Operation: Some bevel gear sets are designed to be maintenance-free, with long service life under correct selection and normal use, which is particularly beneficial in the demanding environment of the mining industry

9.Versatility in Installation: Bevel gear sets can be equipped with various types of motors or power inputs, and the same type of machine can be equipped with a variety of power motors, allowing for easy realization of combined connections between models .

10.Safety and Compliance: Especially in explosive areas within the mining industry, bevel geared motors are designed to meet the highest energy efficiency ratings while also being explosion-proof certified, ensuring safety and regulatory compliance 

 

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Production Process:

forging
quenching & tempering
soft turning
hobbing
heat treatment
hard turning
grinding
testing

Manufacturing Plant :

Top ten enterprises in china ,equipped with 1200 staff ,obtained total 31 inventions and 9 patents .Advanced manufacturing equipment ,heat treat equipment ,inspection equipment .All processes from raw material to finish was done in house ,strong engineering team and quality team to meet and beyond customer’s requirement .

Cylindrical Gear
belongear CNC machining center
belongear heat treat
belongear grinding workshop
warehouse & package

Inspection

We equipped with advanced inspection equipment like Brown & Sharpe three-coordinate measuring machine , Colin Begg P100/P65/P26 measurement center, German Marl cylindricity  instrument , Japan roughness tester , Optical Profiler , projector , length measuring machine etc. to make sure the final inspection accurately and completely .

cylindrical gear inspection

Reports

We will provide below reports also customer’s required reports before every shipping for customer to check and approve .

工作簿1

Packages

inner

Inner Package

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Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

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left hand or right hand helical gear hobbing

helical gear cutting on hobbing machine

helical gear shaft

single helical gear hobbing

helical gear grinding

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worm wheel and helical gear hobbing


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