Belon Gear has been supplying wide range of worm gears and worm shafts to worldwide different industries customers from module 0.5 -module 30 .

Worm gear manufacturing is a specialized process that produces essential components for smooth, high torque mechanical operations. Worm gears consist of a worm (a screw-like gear) and a worm wheel (a meshing gear), providing unique advantages like high torque transmission and compact design.
The manufacturing process begins with selecting robust materials, such as bronze brass carbon steel hardened stainless alloy steel , which are crucial for durability. Advanced techniques like hobbling and grinding are used to shape the gears precisely. Hobbling involves cutting gear teeth with a hob, while grinding refines the gear surfaces for optimal performance and minimal noise.

Worm gears manufactured using a variety of methods including: Hobbing A common method that uses a cutting tool or hob that resembles the gear the worm gear will pair with

Milling Grinding Turning: method used to manufacture worm gears

Whirling: A relatively new cutting process that can produce worm gears more economically than traditional methods

Investment casting: Belon manufacturing method that can be used to produce worm gears
Precision is critical in worm gear manufacturing. Computer Numerical Control CNC machines and advanced inspection tools ensure that gears meet strict tolerances and quality standards. Heat treatment processes further enhance the material's strength and wear resistance.