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High precision Spur gear set used in industrial gearboxes
A high precision spur gear set used in industrial gearboxes is engineered for exceptional accuracy and durability. These gear sets, typically made from high-quality materials such as hardened steel, ensure reliable performance in demanding environments.
Material:SAE8620
Heat treatment :Case Carburization 58-62HRC
Accurancy:DIN6
Their precisely cut teeth provide efficient power transmission with minimal backlash, enhancing the overall efficiency and longevity of industrial machinery. Ideal for applications requiring precise motion control and high torque, these spur gear sets are critical components in the smooth operation of industrial gearboxes.
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High precision cylindrical gear used in gearboxes
A high precision cylindrical gear is meticulously engineered for applications demanding exceptional accuracy and reliability. Made from premium materials such as hardened steel, these gears feature precisely machined teeth that ensure smooth and efficient power transmission with minimal noise and vibration. Their superior accuracy and tight tolerances make them ideal for high-performance industrial machinery, automotive systems, and aerospace applications.
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High precision Spur gear set used in industrial gearboxes
A high precision spur gear set used in industrial gearboxes is engineered for exceptional accuracy and durability. These gear sets, typically made from high-quality materials such as hardened steel, ensure reliable performance in demanding environments.
Material:SAE8620
Heat treatment :Case Carburization 58-62HRC
Accurancy:DIN6
Their precisely cut teeth provide efficient power transmission with minimal backlash, enhancing the overall efficiency and longevity of industrial machinery. Ideal for applications requiring precise motion control and high torque, these spur gear sets are critical components in the smooth operation of industrial gearboxes.
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Internal Gear Used In Planetary Gearbox
Internal gears, also known as ring gears, have teeth on the inside of the gear. They are commonly used in planetary gear systems and various marine applications due to their compact design and ability to achieve high gear ratios. In marine applications, internal gears can be made from copper alloys to leverage the material’s corrosion resistance and durability.
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Copper brass Large Spur gear used in Marine gearbox
Copper spur gears are a type of gear used in various mechanical systems where efficiency, durability, and resistance to wear are important. These gears are typically made from a copper alloy, which offers excellent thermal and electrical conductivity, as well as good corrosion resistance.
Copper spur gears are often used in applications where high precision and smooth operation are required, such as in precision instruments, automotive systems, and industrial machinery. They are known for their ability to provide reliable and consistent performance, even under heavy loads and at high speeds.
One of the key advantages of copper spur gears is their ability to reduce friction and wear, thanks to the self-lubricating properties of copper alloys. This makes them an excellent choice for applications where frequent lubrication is not practical or feasible.
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Copper Spur gear used in Marine
Copper spur gears are a type of gear used in various mechanical systems where efficiency, durability, and resistance to wear are important. These gears are typically made from a copper alloy, which offers excellent thermal and electrical conductivity, as well as good corrosion resistance.
Copper spur gears are often used in applications where high precision and smooth operation are required, such as in precision instruments, automotive systems, and industrial machinery. They are known for their ability to provide reliable and consistent performance, even under heavy loads and at high speeds.
One of the key advantages of copper spur gears is their ability to reduce friction and wear, thanks to the self-lubricating properties of copper alloys. This makes them an excellent choice for applications where frequent lubrication is not practical or feasible.
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Ring Gear Used In Planetary Gearbox
A ring gear is the outermost gear in a planetary gearbox, distinguished by its internal teeth. Unlike traditional gears with external teeth, the ring gear’s teeth face inward, allowing it to encircle and mesh with the planet gears. This design is fundamental to the operation of the planetary gearbox.
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Internal Gear Used In Planetary Gearbox
Internal gear also often calls ring gears ,it’s mainly used in planetary gearboxes . The ring gear refers to the internal gear on the same axis as the planet carrier in the planetary gear transmission. It is a key component in the transmission system used to convey the transmission function. It is composed of a flange half-coupling with external teeth and an inner gear ring with the same number of teeth. It is mainly used to start the motor transmission system. Internal gear can be machined by,shaping ,by broaching ,by skiving ,by grinding.
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Planetary gear set for planetary gearbox
This Small Planetary gear set contains 3 parts: Sun gear, Planetary gearwheel, and ring gear.
Ring gear:
Material:18CrNiMo7-6
Accurancy:DIN6
Planetary gearwheel, Sun gear:
Material:34CrNiMo6 + QT
Accurancy: DIN6
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High precision spur gear for mining machinery
This external spur gear was used in mining equipment . Material : 42CrMo ,with heat treatment by Inductive hardening . Mining Equipment means machinery directly used for mineral mining and enrichment operations , Including mining machinery and beneficiation machinery .Cone crusher gears are one of them we supplied regularly
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High precision cylindrical gear set used in industrial gearboxes
A cylindrical gear set, often referred to simply as “gears,” consists of two or more cylindrical gears with teeth that mesh together to transmit motion and power between rotating shafts. These gears are essential components in various mechanical systems, including gearboxes, automotive transmissions, industrial machinery, and more.
Cylindrical gear sets are versatile and essential components in a wide range of mechanical systems, providing efficient power transmission and motion control in countless applications.
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Precision Helical gear by grinding used in helical gearbox
Precision helical gears are crucial components in helical gearboxes, known for their efficiency and smooth operation. Grinding is a common manufacturing process for producing high-precision helical gears, ensuring tight tolerances and excellent surface finishes.
Key Characteristics of Precision Helical Gears by Grinding:
- Material: Typically made from high-quality steel alloys, such as case-hardened steel or through-hardened steel, to ensure strength and durability.
- Manufacturing Process:
- Grinding: After initial rough machining, the gear teeth are ground to achieve precise dimensions and a high-quality surface finish. Grinding ensures tight tolerances and reduces noise and vibration in the gearbox.
- Precision Grade: Can achieve high precision levels, often conforming to standards like DIN6 or even higher, depending on the application requirements.
- Tooth Profile: Helical teeth are cut at an angle to the gear axis, providing smoother and quieter operation compared to spur gears. The helix angle and pressure angle are carefully chosen to optimize performance.
- Surface Finish: Grinding provides an excellent surface finish, which is essential for reducing friction and wear, thereby extending the gear’s operational life.
- Applications: Widely used in various industries such as automotive, aerospace, industrial machinery, and robotics, where high efficiency and reliability are essential.
