• Planetary gear set for planetary gearbox

    Planetary gear set for planetary gearbox

    This Small Planetary gear set contains 3 parts: Sun gear, Planetary gearwheel, and ring gear.

    Ring gear:

    Material:18CrNiMo7-6

    Accurancy:DIN6

    Planetary gearwheel, Sun gear:

    Material:34CrNiMo6 + QT

    Accurancy: DIN6

     

  • High precision spur gear for mining machinery

    High precision spur gear for mining machinery

    This external spur gear was used in mining equipment . Material : 42CrMo ,with heat treatment by Inductive hardening . Mining Equipment means machinery directly used for mineral mining and enrichment operations , Including mining machinery and beneficiation machinery .Cone crusher gears are one of them we supplied regularly

  • High precision cylindrical gear set used in industrial gearboxes

    High precision cylindrical gear set used in industrial gearboxes

    A cylindrical gear set, often referred to simply as “gears,” consists of two or more cylindrical gears with teeth that mesh together to transmit motion and power between rotating shafts. These gears are essential components in various mechanical systems, including gearboxes, automotive transmissions, industrial machinery, and more.

    Cylindrical gear sets are versatile and essential components in a wide range of mechanical systems, providing efficient power transmission and motion control in countless applications.

  • Precision Helical gear by grinding used in helical gearbox

    Precision Helical gear by grinding used in helical gearbox

    Precision helical gears are crucial components in helical gearboxes, known for their efficiency and smooth operation. Grinding is a common manufacturing process for producing high-precision helical gears, ensuring tight tolerances and excellent surface finishes.

    Key Characteristics of Precision Helical Gears by Grinding:

    1. Material: Typically made from high-quality steel alloys, such as case-hardened steel or through-hardened steel, to ensure strength and durability.
    2. Manufacturing Process:
      • Grinding: After initial rough machining, the gear teeth are ground to achieve precise dimensions and a high-quality surface finish. Grinding ensures tight tolerances and reduces noise and vibration in the gearbox.
    3. Precision Grade: Can achieve high precision levels, often conforming to standards like DIN6 or even higher, depending on the application requirements.
    4. Tooth Profile: Helical teeth are cut at an angle to the gear axis, providing smoother and quieter operation compared to spur gears. The helix angle and pressure angle are carefully chosen to optimize performance.
    5. Surface Finish: Grinding provides an excellent surface finish, which is essential for reducing friction and wear, thereby extending the gear’s operational life.
    6. Applications: Widely used in various industries such as automotive, aerospace, industrial machinery, and robotics, where high efficiency and reliability are essential.
  • DIN6 big External ring gear used In industrial gearbox

    DIN6 big External ring gear used In industrial gearbox

    Big external ring gear with DIN6 precision would be used in high-performance industrial gearboxes, where precise and reliable operation is critical. These gears are often used in applications that require high torque and smooth operation.

  • DIN6 big Internal ring gear used In industrial gearbox

    DIN6 big Internal ring gear used In industrial gearbox

    DIN 6 big internal ring gear would typically be a large ring gear with internal teeth. This means that the teeth are located on the inside circumference of the ring rather than the outside. Internal ring gears are often used in gearbox designs where space constraints or specific engineering requirements dictate this configuration.

  • DIN6 Large grinding ring gear used In industrial gearbox

    DIN6 Large grinding ring gear used In industrial gearbox

    Ring gears, are circular gears with teeth on the inside edge. Their unique design makes them suitable for a variety of applications where rotational motion transfer is essential.

    Ring gears are integral components of gearboxes and transmissions in various machinery, including industrial equipment, construction machinery, and agricultural vehicles. They help transmit power efficiently and allow for speed reduction or increase as needed for different applications.

  • Annulus gear Gear Used In large industrial gearbox

    Annulus gear Gear Used In large industrial gearbox

    Annulus gears, also known as ring gears, are circular gears with teeth on the inside edge. Their unique design makes them suitable for a variety of applications where rotational motion transfer is essential.

    Annulus gears are integral components of gearboxes and transmissions in various machinery, including industrial equipment, construction machinery, and agricultural vehicles. They help transmit power efficiently and allow for speed reduction or increase as needed for different applications.

  • Helical spur gear hobbing used in helical gearbox

    Helical spur gear hobbing used in helical gearbox

    A helical spur gear is a type of gear that combines features of both helical and spur gears. Spur gears have teeth that are straight and parallel to the gear’s axis, while helical gears have teeth that are angled in a helix shape around the gear’s axis.

    In a helical spur gear, the teeth are angled like helical gears but are cut parallel to the gear’s axis like spur gears. This design provides smoother engagement between the gears compared to straight spur gears, reducing noise and vibration. Helical spur gears are commonly used in applications where smooth and quiet operation is desired, such as in automotive transmissions and industrial machinery. They offer advantages in terms of load distribution and power transmission efficiency over traditional spur gears.

  • High precision cylindrical gear set used in industrial gearboxes

    High precision cylindrical gear set used in industrial gearboxes

    A cylindrical gear set, often referred to simply as “gears,” consists of two or more cylindrical gears with teeth that mesh together to transmit motion and power between rotating shafts. These gears are essential components in various mechanical systems, including gearboxes, automotive transmissions, industrial machinery, and more.

    Cylindrical gear sets are versatile and essential components in a wide range of mechanical systems, providing efficient power transmission and motion control in countless applications.

  • Helical spur gear used in helical gearbox

    Helical spur gear used in helical gearbox

    In a helical gearbox, helical spur gears are a fundamental component. Here’s a breakdown of these gears and their role in a helical gearbox:

    1. Helical Gears: Helical gears are cylindrical gears with teeth that are cut at an angle to the gear axis. This angle creates a helix shape along the tooth profile, hence the name “helical.” Helical gears transmit motion and power between parallel or intersecting shafts with smooth and continuous engagement of the teeth. The helix angle allows for gradual tooth engagement, resulting in less noise and vibration compared to straight-cut spur gears.
    2. Spur Gears: Spur gears are the simplest type of gears, with teeth that are straight and parallel to the gear axis. They transmit motion and power between parallel shafts and are known for their simplicity and effectiveness in transferring rotational motion. However, they can produce more noise and vibration compared to helical gears due to the sudden engagement of teeth.
  • High precision cylindrical gear set used in Aviation

    High precision cylindrical gear set used in Aviation

    High precision cylindrical gear sets used in aviation are engineered to meet the demanding requirements of aircraft operation, providing reliable and efficient power transmission in critical systems while maintaining safety and performance standards.

    High precision cylindrical gears in aviation are typically made from high-strength materials such as alloy steels, stainless steels, or advanced materials like titanium alloys.

    The manufacturing process involves precision machining techniques such as hobbing, shaping, grinding, and shaving to achieve tight tolerances and high surface finish requirements.

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